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Aluminum Die Casting

China factory directly wholesale price of custom Aluminum Alloy High Pressure Die Casting Parts

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China factory directly wholesale price of custom Aluminum Alloy High Pressure Die Casting Parts

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Product serial number

230523-1

Product Description

Aluminum die casting is a manufacturing process used to produce complex and intricate metal parts with high precision and repeatability.

Aluminum die casting process involves melting aluminum and injecting it into a pre-designed mold or die under high pressure.

This process is widely used in various industries, such as automotive, aerospace, and consumer electronics, due to its ability to create lightweight, durable, and corrosion-resistant components.

Advantages of Aluminum Die Casting:

High-speed production: Die casting allows for the production of a large number of parts in a short amount of time, making it a highly efficient process.
Dimensional accuracy and stability: Aluminum die casting can produce parts with tight tolerances and minimal shrinkage or warping.
Strength and weight: Aluminum alloys used in die casting are lightweight yet have high strength and durability.
Corrosion resistance: Aluminum parts are naturally resistant to corrosion, making them suitable for various applications, especially those exposed to harsh environments.
Design flexibility: Aluminum die casting can produce complex shapes and designs, including thin walls and internal geometries, without the need for additional machining or assembly.

Process of Aluminum Die Casting:

Die preparation: The die or mold is designed and manufactured according to the desired part geometry. It is typically made from hardened steel or other high-strength materials.
Melting and preparation of aluminum alloy: The aluminum is melted and mixed with other alloying elements to achieve the desired material properties.
Injection: The molten aluminum is injected into the die cavity under high pressure, typically between 1,500 and 30,000 psi, using a specialized die casting machine.
Cooling and solidification: The aluminum solidifies rapidly inside the die, taking on the shape of the mold cavity.
Ejection: The die casting machine opens, and the solidified part is ejected from the mold.
Trimming and finishing: Excess material and flash, which may have formed during the casting process, are removed, and the part may undergo additional finishing processes, such as machining, polishing, or painting.

Aluminum Die Casting Parts HS Code: 761699;

Harmonized Tariff Schedule (HTS) on Aluminum Die Casting Parts: 7616995160

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Certified Aluminum alloy high pressure die casting manufacturer for Factory directly priced custom OEM Auto Parts

SIC 3363 precision aluminum alloy die-castings manufacturing for primary metal industries

☑ Item: Aluminum Die Casting Parts, Aluminium Die Cast Parts

☑ Aluminum Alloys: A380,A390,AlSi9Cu3Fe,ADC12,A360

☑ Casting Machines: Rangings from 200 Tonnage to 900 Tonnage

☑ Finish/Surface: Shot Blasting,Vibration, Powder Coated

☑ Maching Tolerance: ±0.05mm

☑ Tooling Material: H13 for Core, H45 for Frame

☑ Quality Certification: IATF 16949:2016

☑ Machining Process: Drilling,CNC Lathe,Tapping

**Technical Information**
Size Range	Not normally over 2.7feet square
Parts Weight	0.01pounds to 14 pounds
Setup Cost	New die casting tooling is free
Tolerances	0.02inch,add0.01inch to 0.015inch across parting line up to part size
Die Casting Finish	32~63 RMS
Minium Draft	normally 1°
Billet/Fillet	normally 0.04inch radius
Normal Minimum Section Thickness	0.060inch for small parts; 0.090inch for medium parts
Ordering Quantity	For first trial order: not less than 100pcs; Usually 1,000pcs or more.

Company

Established in 2004, Ningbo Beilun Jiawei Machinery Co., Ltd. is a professional audited high pressure aluminum die casting manufacturer certified to the IATF 16949:2016 quality management standard. We specialize in providing one-stop die casting solutions, covering mold design and manufacturing, casting, precision machining, surface treatment, final assembly and global shipping.

●Established in March,23th,2004

●Located in Beilun ,Ningbo which is one of the biggest port

●Occupied area of 70,000 square feet

●105 Employees & 6 Engineers

●Products main export to Europe and America

**Why Choose Us?**
Paint Points during supplier sourcing	Solutions from Ningbo Beilun Jiawei Machinery Co.,ltd
Unclear Responsibility & Risk of Buck-Passing	Full Control, Full Accountability	As the audited manufacturer, we oversee the entire process from raw materials to finished goods. No finger-pointing—we take full responsibility for any issues.
Slow Response to Custom/Urgent Demands	Quick Decisions, Flexible Responses	No complex approvals or paperwork, our sales manager can make on-the-spot decisions to adjust orders or production schedules, ensuring prompt fulfillment of custom and urgent requirements.
High Hidden Costs & Uncompetitive Pricing	Cost-Optimized, Competitive Pricing	We invest only in production equipment and quality control—no extra overhead. You pay for product value, not unnecessary costs.
Disrupted Communication & Inefficient Coordination	Single Point of Contact, Direct Communication	A dedicated decision-making contact supports you end-to-end. No runaround between departments—we own your requests from start to finish.

What We can do

● Common Die Casting Alloy: A360, A380, A383, A384, A390, A413, A528, ADC10, ADC12, AlSi9Cu3, AlSi10,etc.

● Die Casting Parts from 0.01kg to 16kg.

● All design and production of die casting tools, dies and moulds are done in house.

● Extensive quality assurance department equipped with CMM,X-ray flaw detector, Spectrograph.

● CNC machines are capable of meeting the most critical dimensional requirement on aluminum die castings.

● Finishing, Painting, Labeling and Silk Screening for aluminum die castings

FAQS

1. What services do you offer?

We provide a comprehensive one-stop solution for high-pressure aluminum die casting, encompassing tool engineering, Design for Manufacturability (DFM) analysis, high-pressure die casting, precision CNC machining, surface finishing (e.g., powder coating, anodizing), component assembly, and packing/shipping. Our integrated process ensures seamless production from prototype to mass production .

2. What`s your standards on tolerances?

For Casting, the general tolerance: ISO8062-3-DCTG5-DCTG3;

For machining,the general tolerance:ISO2768-mK

3. What about your prices?

Our prices are highly competitive due to advanced equipment and efficient processes that achieve cycle times as short as 45 seconds. We leverage precision engineering and automation to minimize costs while maintaining stringent quality standards, such as dimensional tolerances within±0.15mm.

4. What is your MOQ?

We impose No Minimum Order Quantity (MOQ) and welcome projects with flexible volumes, especially to support new projects in their growth phase. Our production flexibility allows us to accommodate both low-volume prototyping and high-volume mass production.

5. What is your Quality Control?

As an IATF 16949 certified manufacturer, our quality control integrates real-time monitoring of 200+ process parameters per cycle. We employ X-ray inspection, CMM (Coordinate Measuring Machine) for dimensional accuracy, and CT scannin to detect internal flaws as small as 15 microns. This ensures consistent output with defect rates below 0.8 parts per millio.

6. What is your payment term?

- Tooling/Mold Cost: 50% deposit, with the balance payable after sample approval.

- Bulk Production Orders: 30% deposit, with the balance payment terms negotiable upon order confirmation.

7. What is the delivery date?

Tooling/Mold Development: Typically 35-45 days, depending on design complexity.

Mass Production: Approximately 10-30 days after sample approval, varying with order quantity and production schedule.

8. Are you a trade company or manufacturer?

We are a verified factory/manufacturer located in Beilun, Ningbo, strategically near the ports of Shanghai and Ningbo. Our facilities include in-house tooling shops, CNC machining centers, and automated production lines.

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