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ISO Certified Aluminum alloy high pressure die casting manufacturer for Factory directly priced custom OEM Auto Parts
ISO Certified Aluminum alloy high pressure die casting manufacturer for Factory directly priced custom OEM Auto Parts

ISO Certified Aluminum alloy high pressure die casting manufacturer for Factory directly priced custom OEM Auto Parts

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ISO Certified Aluminum alloy high pressure die casting manufacturer for Factory directly priced custom OEM Auto Parts
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ISO Certified Aluminum alloy high pressure die casting manufacturer for Factory directly priced custom OEM Auto Parts

Product Description

Aluminum die casting is a manufacturing process used to produce complex and intricate metal parts with high precision and repeatability.

 

Aluminum die casting process involves melting aluminum and injecting it into a pre-designed mold or die under high pressure.

 

This process is widely used in various industries, such as automotive, aerospace, and consumer electronics, due to its ability to create lightweight, durable, and corrosion-resistant components.

 

Advantages of Aluminum Die Casting:

 

  • High-speed production: Die casting allows for the production of a large number of parts in a short amount of time, making it a highly efficient process.
  • Dimensional accuracy and stability: Aluminum die casting can produce parts with tight tolerances and minimal shrinkage or warping.
  • Strength and weight: Aluminum alloys used in die casting are lightweight yet have high strength and durability.
  • Corrosion resistance: Aluminum parts are naturally resistant to corrosion, making them suitable for various applications, especially those exposed to harsh environments.
  • Design flexibility: Aluminum die casting can produce complex shapes and designs, including thin walls and internal geometries, without the need for additional machining or assembly.

Process of Aluminum Die Casting:

 

  • Die preparation: The die or mold is designed and manufactured according to the desired part geometry. It is typically made from hardened steel or other high-strength materials.
  • Melting and preparation of aluminum alloy: The aluminum is melted and mixed with other alloying elements to achieve the desired material properties.
  • Injection: The molten aluminum is injected into the die cavity under high pressure, typically between 1,500 and 30,000 psi, using a specialized die casting machine.
  • Cooling and solidification: The aluminum solidifies rapidly inside the die, taking on the shape of the mold cavity.
  • Ejection: The die casting machine opens, and the solidified part is ejected from the mold.
  • Trimming and finishing: Excess material and flash, which may have formed during the casting process, are removed, and the part may undergo additional finishing processes, such as machining, polishing, or painting.

Aluminum Die Casting Parts HS Code: 761699;

Harmonized Tariff Schedule (HTS) on Aluminum Die Casting Parts: 7616995160

Keyword:
Die Casting Manufacturer
Aluminum Die Casting Manufacturer
Aluminum Die casting manufacturing
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☑ Item: Aluminum Die Casting Parts, Aluminium Die Cast Parts

☑ Aluminum Alloys: 380,390,AlSi9Cu3Fe,ADC12

☑ Casting Machines: Rangings from 200 Tonnage to 800 Tonnage

☑ Finish/Surface: Shot Blasting,Vibration, Powder Coated

☑ Maching Tolerance: ±0.05mm

☑ Tooling Material: H13 for Core, H45 for Frame

☑ Quality Certification: IATF 16949:2016

☑ Machining Process: Drilling,CNC Lathe,Tapping

Technical Information
Size Range Not normally over 2.7feet square
Parts Weight 0.01pounds to 14 pounds
Setup Cost New die casting tooling is free
Tolerances 0.02inch,add0.01inch to 0.015inch across parting line up to part size
Die Casting Finish 32~63 RMS
Minium Draft normally 1°
Billet/Fillet normally 0.04inch radius
Normal Minimum Section Thickness 0.060inch for small parts;
0.090inch for medium parts
Ordering Quantity For first trial order: not less than 100pcs;
Usually 1,000pcs or more.

 

Company

●Established in March,23th,2004

●Located in Beilun ,Ningbo which is one of the biggest port

●Occupied area of 70,000 square feet

●105 Employees & 6 Engineers

●Products main export to Europe and America

What We can do

● Common Die Casting Alloy: A360, A380, A383, A384, A390, A413, A528, ADC10, ADC12, AlSi9Cu3, AlSi10,etc.

● Die Casting Parts from 0.01kg to 16kg.

● All design and production of die casting tools, dies and moulds are done in house.

● Extensive quality assurance department equipped with CMM,X-ray flaw detector, Spectrograph.

● CNC machines are capable of meeting the most critical dimensional requirement on aluminum die castings.

● Finishing, Painting, Labeling and Silk Screening for aluminum die castings

 

FAQS

1.Why choose us?

● Small run capability

● Short Lead times

● Superior Response Time

● Exceptional Products Service

● Premium Grade Materials

2.What service can you offer?

We can offer one-solution service on aluminum die castings from tool designing & developing, casting, machining, finishing, assembling, packing and shipping after you designed it. You name it, we make it.

3.Are you a manufacturer or trader?

We are 100% manufacturer/company verified by Intertek and Alibaba.

4.What certification do you have?

We are an IATF 16949 certified high pressure die casting manufacturer.

5. What about your prices?

Kinds of die casting machines and equipment and skilled engineers will keep our prices very competitive without compromising the part`s quality. Welcome your comparisons our prices with any other sources.

6. How to custom aluminum die casting parts?

1.Customers send the IGS/STEP drawings or sample to us for offer;

2.After customer`s acceptance on our prices, we will send our 3D molding drawing for approval;

3.After approving the 3D molding drawing, we will start the production of the tooling/mold after the deposit of mold/tooling cost paid.

4.After mold/tooling finished, will send the samples for customer`s check;

5.After samples approved, will prepare the production on trial order after customer`s payment for the balance for the mold/tooling cost.

7. What is the payment term?

For tooling/mold cost, 30% or 50% as a deposit and the balance paid after samples approved by customer.

For bulk order, 30% or 50% as a deposit and the balance paid after negotiation.

8. What is the delivery date?

For tooling/mold, it will take 35~45days that is subject to your design.

For bulk order, it will take 10~30days that is subject to your quantity.

 

 

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Ningbo Beilun Jiawei Machinery Co.,Ltd

Add: No.600,Fuchunjiang Rd,Beilun,Ningbo,China 315800

 

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© 2020  Ningbo Beilun Jiawei Machinery Co.,Ltd  All rights reserved. 

浙ICP备12006818号 

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